Manufacturing
At INTUS Windows, our A++ energy-efficient factory and cutting-edge technology revolutionize production, enhancing safety and efficiency. By minimizing waste and optimizing energy usage, we reduce the environmental footprint while maintaining rapid, high-quality manufacturing. Our commitment to sustainability means each product is crafted with minimal ecological impact, aligning with our mission to provide eco-friendly solutions without compromising performance or safety.
Our commitment to continuous improvement, guided by Kaizen and 5S methodologies, ensures that your project will be handled with care, providing not only high-quality products but also long-lasting value for your business.
Every window we produce is custom-made to meet the unique specifications of each project, ensuring tailored solutions for our clients' needs. That’s why our manufacturing process begins with the selection of high-quality raw materials.
These materials are precisely cut using advanced machinery, designed to minimize both material waste and energy consumption. Once the frames are expertly welded to form a durable structure, the sashes, and other components are carefully assembled.
After the assembly phase, the process moves to glazing, where energy-efficient glass is securely installed. We optimized production processes to ensure speed and precision.
Once production is complete, each product is carefully packed on pallets to guarantee safety during transit.
Our quality assurance team is involved at every stage of production. From checking raw materials to performing water, thermal, and air tests (upon request), our processes ensure 100% quality.
You can trust that each window and door from INTUS has been thoroughly tested and inspected to meet your project’s specific standards. We provide detailed reports and photos to give you complete confidence in your order’s quality before it even leaves our facility.
Every 75th window from production is randomly tested. The required water PSF level is determined based on the shop drawings for the specific project for which the window is intended, and the pressure is always increased by an additional 50% to verify superior performance. Every single window that leaves production is inspected by a trained staff member for physical quality and must receive 100% approval on our checklist.
Each product is labeled with essential details such as dimensions, profiles, materials, color, order and delivery numbers, and manufacturing dates. This comprehensive labeling system ensures easy identification on the job site, simplifying the installation process. By clearly marking each product, we also provide full traceability, allowing clients to verify specifications and check order status at any time.
Each window composite features a unique product-specific QR code, located on the lower left corner of the glass. This QR code provides instant access to all project and product-specific details, including dimensions, materials, and manufacturing information. By scanning the code, your team can easily verify specifications and track orders directly from the job site.
The QR code simplifies project management and reduces errors, offering a quick way to connect with INTUS Windows’ Customer Service for real-time support. This ensures faster resolutions, increased efficiency, and smoother communication throughout your project, saving time and resources.
We take extra care to ensure that our environmentally conscious products arrive safely and in optimal condition, whether shipped by air or sea. Our innovative pallet system, wrapped in protective white film, shields windows and doors from UV rays and other environmental factors.
To maintain full transparency, we provide clients with detailed updates, including photos and tracking information, at every stage of the shipping journey. Additionally, we include clear unloading and unpacking instructions in both English and Spanish to make the process as straightforward as possible.
Our in-house logistics team collaborates with world-renowned freight forwarders to ensure that your customized windows and doors arrive at your job site when expected, anywhere in the 48 contiguous U.S. states and Canadian provinces. You can count on timely deliveries and detailed communication at every stage, ensuring no surprises and that your project stays on schedule.
Please check with your sales representative for the current lead times in your area.
